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Calcium Silicate Board

Calcium Silicate Board is rigid high strength fire resistant insulation board used in construction of buildings and industrial furnace. These boards is manufactured from mixture of high temperature resistant materials, portland cement, fine silica, special cellulose fibers and selected fillers to impart durability, toughness, fire and moisture resistance.Get high quality boards from one of the best manufacturers for heat Insulation of Furnace, Kiln, Oven, Building Fire Protection, Ceiling, Wall, Partitions at low price. We produce boards in various types of sizes and shapes including Plate, Sheet, Block, Pipe Sections, Designs, at Wedge India.

 

Calcium Silicate Sheet is cured by an autoclaving process whereby the ingredients are reacted together under the effects of super-heated steam and high pressure. The synthetic cement silicate binder provides exceptional dimensional stability and an unrivalled resistance to movement due to effects of moisture or heat. Get best quality calcium silicate block, powder, pipe support, pipe section, designs, shapes, for insulation, fire protection, furnace, wall, partition, roof, machine manufacturer at Wedge India. We ensure good price, customer service, fast delivery, and flexible payment terms for our customers. These Boards are most suitable for Insulation, Building Fire Protection, Wall insulation, Partitions, roof Insulation, and fire resistant door manufacturing.

Calcium Silicate Board

Calcium Silicate Board Best Quality Low Price | Wedge India

There are many different types of boards manufactured, fabricated, and supplied from Wedge India. Depending on the application temperature, required strength, insulation performance, and fire resistance there are following types of calcium silicate boards we can offer at best possible economic prices. 

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Low Density Board

Wedge lightweight low density & medium density Boards are manufactured with Filter Press & Gel Tank Technology to achieve low density, high strength, high temperature insulation, machinability. These boards and machined ready to use designs are most suitable as thermal insulation for processes in various industrial applications.

Advantages

  • Low thermal conductivity,

  • Resistant to H2, CO, CH4, NH3, N2.

  • Low density & lightweight

  • High thermal resistance

  • High mechanical strength

  • Vibration resistant

  • Resistant to moisture and chemicals

  • Low heat storage

 

Applications

  • High temperature insulation and heat protection

  • Steel industry: smelting, heat distortion and heat treatment plants

  • Ceramic industry: chamber and tunnel furnaces

  • Glass industry: melting furnaces and cooling channels

  • Cement industry: heat exchangers and cyclone separators

  • Chemical and petrochemical industry: thermal cracking reactors and processing plants

  • Fireplace Insulation, Oven Construction

  • Pizza Oven Construction

  • Barbecue Insulation and energy saving

  • Kitchen insulation

Low density Calcium Silicate Boards
calcium silicate board

High Density Calcium Silicate Board

Wedge high density Boards are manufactured with Filter Press Technology to achieve very high strength, high temperature insulation, high machinability, and non-wettability to molten metals. These boards and machined ready to use designs are most suitable as thermal insulation for processes in direct contact with molten aluminium such as transfer ladle, casting, holding, metal bath furnace in launders, spouts, floats, hot top ring headers, and holding furnaces for die-casting.

 

Advantages

  • Low thermal conductivity, Low heat capacity Molten aluminium can be transferred with minimal reduction in temperature.

  • Used for the lining of the holding furnace, energy savings can be achieved by raising temperature in a shorter time than conventional castable.

  • Excellent machinability for variety of shapes such as floats, spouts, hot top ring headers, etc.

  • It is non-wettable with molten aluminium, so it is easy to remove solidified metal.

 

Applications

  • Molten aluminium launders.

  • Molten aluminium baths for holding furnaces

  • Floats, spouts, stopper pins.

  • Hot top ring headers, Floats, Spouts, etc.

  • Distribution boxes, dams, baffles, filter boxes,

  • Troughs, head boxes,

  • Working lining in low energy aluminium die cast holding

High Density Calcium Silicate Boards
calcium silicate boards
calcium silicate board ceiling
calcium silicate board pizza oven
Manufacturing Technology ?

Manufacturing Calcium Silicate involves Different technologies are employed in the production of calcium silicates which are known to result in different product characteristics. Our OEM manufacturing bases operate production lines with the following technologies. Each technology leads to a product with special properties and advantages.

Hatschek & Modified Gypsum Technology

For making high density boards for building fire protection, low temperature insulation, acoustics insulation, oven and dryer insulation. Board is  manufactured from a mixture of portland cement, fine silica, special cellulose fibers and selected fillers to impart durability, toughness, fire and moisture resistance.

 

Sheet is cured by an autoclaving process whereby the ingredients are reacted together under the effects of super-heated steam and high pressure. The synthetic cement silicate binder provides exceptional dimensional stability and an unrivalled resistance to movement due to effects of moisture or heat.

 

Board does not contain any soluble ingredients or free alkali which could be dissolved by moisture or condensation and causing unsightly marks. If exposed to moisture, the board will completely recover on drying out, with no permanent loss of strength.

This is most suitable technology for manufacturing high density insulation and Fire Resistant Boards for Building Insulation, Passive Fire Protection, Ovens & Dryer Insulation.

Filterpress, Magnani, and Gel Tank Technology

Most suitable technologies for manufacturing high temperature resistant calcium silicate insulation boards in various types of density ranging from 240 kg/m3 to 1600 kg/m3. The continuous application temperature resistance can be achieved upto 1200 Degree C. The special properties can be achieved are: High Performance Thermal Insulation, High electrical strength, non wetting to molten aluminium metal, High corrosion Resistance.

Calcium Silicates manufactured with these technologies have wide range of application in industries including steel plant, power plant, aluminium melting tanks, pipe support, boilers, cement plants, refinery pipe insulation, industrial furnaces, ovens, driers, kilns, etc.

Manufacturing and Supply

Its is manufactured from a mixture of portland cement, fine silica, special cellulose fibers and selected fillers to impart durability, toughness, fire and moisture resistance. Calcium Silicate Sheet is cured by an autoclaving process whereby the ingredients are reacted together under the effects of super-heated steam and high pressure. The synthetic cement silicate binder provides exceptional dimensional stability and an unrivalled resistance to movement due to effects of moisture or heat.

These boards does not contain any soluble ingredients or free alkali which could be dissolved by moisture or condensation and causing unsightly marks. If exposed to moisture, the board will completely recover on drying out, with no permanent loss of strength. Calcium Silicate Panels will not degrade with time and within normal applications, the life of the product is limited only by the durability of the supporting structure and materials used in fastening. The board will not rot or support fungal growth and is unaffected by sunlight or steam.

 

Calcium Silicate Sheet is specially designed for applications which impact resistance, fireproof, waterproof, sound adsorption and heat isolation are required, products are suitable in a high humid environment. have been supplying to Singapore, Malaysia, UK, India, UAE, Italy and etc with best prices and cost.

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skamol calcium silicate board
calcium silicate board price

Features, Benefits, Application

  • Fireproof (A1 Class)

  • Waterproof

  • 100% Asbestos Free

  • Sound Adsorption

  • Heat Isolation

  • Impact resistance

  • Easy to install

  • For External Wall & Ceiling

  • For Internal Wall, Partition & Ceiling

  • The Decorative applications

  • The Sub-roof board

  • The Underlay board for Floor and Wall tile

Technical Specification

  • Size: 1200*2400MM, 1220*2440MM

  • Thickness Range: 5-25MM

  • Density: 1.00-1.25 g/cc

  • Color: Light Yellow

  • Edges: Square, bevel, Taper

  • Bending Resistance: 17.5 N/SQ.M

  • Expansion after expose to the water for 24 Hr: 0.12%

  • Noise Resistance: B38

  • Modulus Flexibility: 4,500 Newton/SQ.M

  • Water absorption by Weight: 34%

  • PH Balance: pH7

  • Fire resistance: BS 476 incombustible A1 Class

Supply Terms

  • Payment: 50% Advance  balance payment against delivery.

  • Delivery Time: Normally 3 to 4 weeks after receiving advance payment

  • Package: Wooden Pallet with PE film, belt and corner protections

Heat Loss Calculator
Insulation, Raw Materials, Refractories, Building Materials

Insulation U R Value Heat Loss Calculator

Right Insulation Materials Selection to get most feasible commercial solution. Achieving right combination of Insualtion materials and thickness is most complex decision to achieve lowest heat loss with minimum insulation thickness at various applications and temperatures. Wedge India helps its client to select right combination of Insulation material for various applications based on R Value heat loss calculator software, u p k calculations to find right insulation thickness, achieve target cold face temperature, and minimise heat losses at very low price. We also make energy audits as per requests from our customers. R value calculator delivers best insulation thickness r30 r38 r19 r49 r21 r60 for home and buildings to save cost at high efficiency.

Get Thermal Calculation, Insulation Thickness, Heat Loss

Benefits of Heat Loss Calculator

  • Get right Thickness of Insulation.

  • Find right Insulation Materials Selection.

  • Get lowest cost combination of Insulation System.

  • Get better heat loss reduction decision.

  • Clear view of Energy Saving potential and Energy Audits.

  • Low cost and optimum Furnace Design.

  • Best Energy cost reduction possibilities.

Insulation U R Value Heat Loss Calculator.png
FAQs Calcium Silicate Boards

1. I would like to know if you have any method statement or installation recommendation for adhesive used on the board? We are architects needing to specify a rated backing for stainless steel panel. Any recommendation would be much appreciated.

2. We are interested in importing in bulk Boards in assorted sizes and thicknesses.
Answer: Calcium silicate board offers amazing performance in fireproof, impact resistance, termiteproof, heating and sound insulation. product specification and price will be sent to your email.

 

3. Do you have printed boards?
Answer: I know where you could find those panels with patterns.

 

4. I am currently doing a interior work in my apartment wherein I would like to user Faux Bricks wall panels to internal walls.
I would like to know does silicate board comes ready Bricks grooved design ? Can it be directly screwed do walls ? If yes what are the options for installation like – Screwing, adhesives etc.

Answer: We will send detailed guidelines for application and if required we will deploy team of our site application engineers. 

 

5. We are interested in importing in bulk in small quantity for partition walls for a start.
Answer: Most of our clients are using 9mm or 12mm for partition walls. All the information you need has been sent to your email.

 

6. I want 10 mm tick board with 2 hrs fire rated certificate. can i get in Mumbai (India) 

Answer: Thanks for your comments, our 9mm calcium silicate board meets the requirements of 2 hours fire rate.

7. I want plan to build a firstfloor ground floor is 23yrs old.need some panels for partition and ceiling. is it possible sir pls send details some plan.

Answer: 6mm board is best choice for ceiling, 9mm and 12mm boards are used for partition wall. 

 

8. Can boards be used for facades / external application, and what kind of finish would you suggest? Paint finish? PU paint? Do we still need sealer?
Answer: Yes it can been used in all conditions, painted, and very flexible in applications.

calcium Silicate board
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