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Buy good quality Expanded Perlite MgO Fire Door Core Fire resistant, Waterproof, and high Insulating boards for manufacturing Fire Doors. 

 

Expanded Perlite MgO Fire Door Core is a specialized composite material used in the construction of high-performance fire-rated doors. This type of core combines magnesium oxide (MgO) with expanded perlite to enhance fire resistance, thermal insulation, and overall door stability. Expanded perlite is a lightweight, porous volcanic glass that, when combined with MgO, provides an effective solution for fire doors in commercial, residential, and industrial settings.

 

Key Features of Expanded Perlite MgO Fire Door Core:

1. Enhanced Fire Resistance:

• The combination of MgO and expanded perlite provides excellent fire resistance, often achieving fire ratings of up to 60, 90, or 120 minutes, depending on the core thickness and construction.

• MgO is a non-combustible material, and the inclusion of expanded perlite further enhances the thermal barrier properties, preventing the spread of fire and heat through the door.

2. Lightweight Composition:

• Expanded perlite significantly reduces the weight of the fire door core, making it easier to handle and install without compromising fire performance.

• The lightweight nature of expanded perlite MgO cores also reduces the overall door weight, which can lower the load on hinges and door frames, prolonging hardware life.

3. Superior Thermal Insulation:

• Expanded perlite has excellent thermal insulation properties due to its porous structure, which traps air and reduces heat transfer.

• This core effectively slows down the rise in temperature on the non-fire side of the door, helping to protect occupants and property during a fire.

4. Moisture and Mold Resistance:

• The combination of MgO and expanded perlite results in a moisture-resistant core that does not swell, warp, or degrade when exposed to humidity or water.

• This resistance to moisture also prevents mold and mildew growth, contributing to healthier indoor environments.

5. Sound Insulation:

• The porous nature of expanded perlite, combined with MgO, provides good sound insulation, making these cores suitable for doors in noise-sensitive areas such as offices, hotels, and hospitals.

6. Environmental and Health Benefits:

• MgO and expanded perlite are environmentally friendly, made from abundant natural minerals without harmful chemicals.

• The materials do not emit volatile organic compounds (VOCs), contributing to better indoor air quality and meeting green building standards.

 

Applications of Expanded Perlite MgO Fire Door Core:

• Fire-Rated Doors: Used in various fire-rated doors, including those in commercial buildings, residential high-rises, schools, and healthcare facilities, to provide critical fire protection.

• Smoke Control Doors: Suitable for doors designed to limit smoke penetration, enhancing safety in escape routes during fires.

• Acoustic Doors: The sound insulation properties make these cores ideal for fire doors in environments requiring noise reduction along with fire safety.

• Lightweight Applications: Ideal for situations where reducing door weight is beneficial without sacrificing fire protection, such as in retrofitting older buildings or areas with limited structural load capacity.

 

Installation and Fabrication:

• Customization: Expanded perlite MgO cores can be customized to various thicknesses and sizes to meet specific fire rating requirements and door dimensions.

• Surface Compatibility: These cores can be laminated with a variety of surface finishes, including wood veneers, laminates, steel, or fiberglass, allowing them to blend seamlessly with the design aesthetic.

• Hardware Integration: The cores are easy to work with for integrating door hardware such as locks, hinges, and closers, ensuring proper fit and function.

 

Compliance and Standards:

• Ensure the expanded perlite MgO fire door cores meet the relevant fire safety standards and certifications, such as UL, EN, or BS, for their intended use.

• Proper testing and certification are essential to confirm that the doors will perform as required in a fire event.

 

For 120 Minutes Fire Resistant Doors we Recomend 

Expanded perlite MgO fire door made of 2 Side 9MM+25MM EXPANDED MGO CORE WITH PLYWOOD INSERTION 42 MM X 1150MM X 2350MM

 

Wedge Expanded perlite MgO fire door cores offer a superior combination of fire resistance, thermal insulation, moisture resistance, and lightweight construction, making them an excellent choice for fire-rated door applications across various building types. Their versatility and performance help ensure the safety and functionality of fire doors in critical areas.

Expanded Perlite MgO Fire Door Core

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    At Wedge we manufacture and supply good quality wide range of Insulation Products from India, UK, and China.

    Learn more about Insulation products available at Wedge India and get Technical Datasheet, Brochure click the link below:

    Insulation Products

    • Calcium Silicate
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Wedge Group Ltd (Asia Pacific)

Wedge India

Wedge Industries Limited: 5th Floor, Wing A, Statesman House, 148 Barakhamba Road, Connaught Place New Delhi, New Delhi 110001 India.

Wedge Insulation: 615 - 617, 6th Floor Galleria Tower,

DLF Phase 4, Gurgaon - 122002, Haryana India

Wedge Group (Asia Pacific): 306, 3rd Floor Duru House Juhu Tara Road, Next to JW Marriot, Juhu, Mumbai - 400049, India​

Wedge Engineering & Consulting: Gomtinagar Extension, Sector 4, Gomti Nagar, Lucknow, Uttar Pradesh 226010

Wedge Group

China: Pearl River Tower No. 15, West Zhujiang Road 

Tianhe District, Guangzhou - 510623 China

Email: china@ wedgegl.com

London, UK: Shelton Street, Covent Garden London,

Greater London WC2H 9JQ, UK

Email: contact@ wedgegl.com

FAQs about Wedge India
  1. What industries does Wedge India serve with its insulation products?
    Wedge India caters to industries including construction, oil & gas, cold chain logistics, fire protection, cryogenics, EV battery manufacturing, steel and foundry, HVAC, and prefabricated structures.

  2. What makes WedGel Aerogel insulation different from traditional insulation materials?
    WedGel Aerogel offers 2–4 times better thermal performance than fiberglass or mineral wool, is hydrophobic, fire-resistant, and allows for thinner insulation profiles—ideal where space and efficiency are critical.

  3. Do your insulation products comply with international standards?
    Yes. Wedge products comply with ASTM, ISO, GB/T, EN, and ROHS standards. They meet fire safety classifications like ASTM E84, ISO 1182, and GB/T 8642-2012.

  4. Can Wedge insulation materials be used for both high-temperature and cryogenic applications?
    Absolutely. Our range covers temperatures from -200°C to +1750°C, making them suitable for both cryogenic cold chain and extreme heat environments.

  5. What is the typical lifespan of Wedge insulation materials?
    With proper installation, Wedge insulation systems can last over 20 years, retaining thermal performance, moisture resistance, and structural integrity with minimal maintenance.

  6. How does Wedge India help reduce Corrosion Under Insulation (CUI)?
    Our Perlite insulation products contain an in-built rust inhibitor that neutralizes chlorides upon moisture contact, preventing CUI in pipelines and equipment.

Wedge India Customers Testimonials
Customer Testimonials

Vertex Piping Engineers Pvt Ltd – Bangalore, India

"Wedge India's insulation solutions helped us achieve a 25% reduction in energy loss for our piping systems. The quality, delivery speed, and after-sales support have been exceptional. We now recommend Wedge to all our industrial partners."
— Mr. Shankar, Procurement Head

GARWARE TECHNICAL FIBRES LTD – Pune, India

"Our project deadlines were tight, but Wedge India delivered customized insulation boards on time without compromising quality. Their team’s technical guidance ensured smooth installation and long-term performance."
— S. Nikam, Senior Engineer

EASTERN INDIA ENTERPRISES – Kolkata, India

"We’ve been sourcing from Wedge India for over three years. Their calcium silicate boards have unmatched durability and fire resistance, making them our go-to supplier for industrial construction projects."
— Mr. Santra, Managing Director

NAVJIVAN MINERALS & MINES PVT. LTD Coimbatore, India - Thanks to Wedge India's innovative solutions, we achieved substantial energy savings and enhanced equipment safety.

Srushti Panels, Bangalore, India, - We value Wedge India as a trusted partner for our insulation needs. Their timely delivery and competitive pricing set them apart.

TPC Packaging Private limited Ahmedabad, India, Mr Mehta - We have relied on Wedge India for years and they continue to deliver superior quality products and excellent service.

Defense Research And Development Orgn. Mysore, India, Mr Chari - We value Wedge India as a trusted partner for our insulation needs. Their timely delivery and competitive pricing set them apart.

Group Rep Offices: Sales, Supply, Distributors, Service Locations

Hong Kong: C/O ZJELL LTD Bonham Strand, Sheung Wan, Central Western, Hong Kong - 999077

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London UK: Shelton Street, Covent Garden London, Greater London - WC2H 9JQ, UK

New Delhi, India: 615, Floor 6 Galleria Tower, DLF Galleria Road, DLF Phase 4, Gurugram, Haryana - 122002, New Delhi Region, India

AHMEDABAD: Earth Arise, Sarkhej - Gandhinagar Highway, Makarba, Ahmedabad, Gujarat 380015, India

BANGALORE: Raheja Towers, 26-27, Mahatma Gandhi Rd, Bengaluru, Karnataka 560001, India

CHANDIGARH Zirakpur: The Summit Building, SCO - 203, 204 & 205, Chandigarh-Ambala Highway, India

KOLKATA, RDB Boulevard: Salt Lake Bypass, BP Block, Sector V, Bidhannagar, Kolkata, West Bengal 700091, India

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Jaipur: Jaipur Centre, Tonk Road & B2, Bypass Junction SectorB-4, Near Airport, India

Pune: Tech Centre, Plot No. 30, Phase 1, Rajiv Gandhi Infotech Park, MIDC, Hinjewadi, India

Lagos: The Waterside, off Admiralty Way, Lekki Phase 1, Lagos, Nigeria

Casablanca: 11, Lotissement Attaoufik, Sidi Maarouf, Casablanca, Morocco

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Hai Chau: Indochina Riverside Office Tower, 74 Bach Dang Street, Hai Chau District, Da Nang, Vietnam

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