Buy low price CALCIUM SILICATE BLOCKS GRADE 1100 Degree C Size 600x900 mm in Thickness 100 mm at price 1296 INR/Pc.
 
Calcium silicate blocks of grade 1100°C with dimensions 600 x 900 x 100 mm are high-performance insulation materials designed for use in environments exposed to extreme temperatures. These blocks are particularly effective for thermal insulation in industrial settings, providing excellent heat resistance, durability, and mechanical strength.
 
Features and Technical Properties of Calcium Silicate Boards
High-Temperature Resistance
Temperature Endurance: Capable of withstanding continuous temperatures up to 1100°C (2012°F).
Stability: Maintains structural integrity and insulation properties at high temperatures.
 
Thermal Insulation
Low Thermal Conductivity: Typically ranges from 0.05 to 0.12 W/m·K, minimizing heat loss and improving energy efficiency.
 
Durability
High Compressive Strength: Can withstand significant mechanical stress and impact without deformation.
Moisture Resistance: Hydrophobic properties prevent moisture absorption, reducing the risk of damage and ensuring long-term performance.
 
Fire Resistance
Non-Combustible: Enhances fire safety by not contributing to the spread of fire and withstanding high temperatures without breaking down.
 
Lightweight
Ease of Handling: Despite their strength, calcium silicate blocks are relatively lightweight, making them easier to handle and install.
 
Applications Calcium Silicate Boards
1. Cement Plants
Rotary Kilns: Insulation of kiln shells to reduce heat loss and protect the structure.
Coolers and Preheaters: Provides a thermal barrier, enhancing energy efficiency and operational stability.
Boilers and Ducts: Reduces heat loss, improving the efficiency of heat generation and transport systems.
 
2. Power Plants
Steam Pipes and Boilers: Insulation to maintain high temperatures and improve energy efficiency.
Turbine Insulation: Protects turbines from thermal damage and enhances operational performance.
 
3. ​​​​​​​Petrochemical Plants
Process Vessels: Insulates reactors and other high-temperature process vessels, maintaining optimal temperatures and enhancing safety.
Pipelines: Ensures minimal heat loss during the transport of high-temperature fluids.
 
4. Steel Plants
Ladle and Tundish Insulation: Prevents heat loss in molten metal handling equipment, improving energy efficiency.
Furnace Linings: Protects furnace structures from extreme temperatures and enhances their longevity.
 
5. Ceramic and Glass Manufacturing
Kilns: Insulates kiln walls and roofs, maintaining high operating temperatures and reducing energy consumption.
Annealing Ovens: Ensures consistent temperatures for high-quality production processes.
 
Installation Guide of Calcium Silicate Boards
Surface Preparation
Clean and Dry Surfaces: Ensure surfaces are free from contaminants to facilitate proper adhesion.
Repair Structural Damage: Address any damage before installation to ensure effectiveness and stability.
Cutting and Shaping
Customization: Can be cut and shaped using standard tools to fit specific dimensions and complex geometries.
Precision: Ensure accurate cutting to minimize gaps and ensure a snug fit.
Adhesives and Fasteners
High-Temperature Adhesives: Use adhesives suitable for high-temperature applications to bond the blocks securely.
Mechanical Fasteners: Use screws or other fasteners in areas with high vibration or mechanical stress for additional support.
Layering
Multiple Layers: Consider using multiple layers of blocks for enhanced insulation, ensuring each layer is properly aligned and bonded.
Proper Alignment: Ensure layers are properly aligned to prevent thermal bridging and gaps.
Protective Coatings
Surface Protection: Apply protective coatings to shield the blocks from physical damage and environmental factors, enhancing durability.
 
Benefits of Calcium Silicate Boards
Energy Efficiency
Reduced Heat Loss: Significantly reduces heat loss, improving overall energy efficiency and reducing fuel consumption.
Process Control: Helps maintain optimal operating temperatures, enhancing process control and efficiency.
Safety and Durability
Fire Safety: Non-combustible nature enhances safety in high-temperature environments.
Long Lifespan: Resistant to high temperatures and mechanical stress, ensuring long-term performance.
Cost-Effectiveness
Lower Energy Costs: Improved thermal efficiency translates to lower energy consumption.
Reduced Maintenance Costs: Durable and resistant to damage, reducing the need for frequent maintenance.
 
Calcium silicate blocks of grade 1100°C with dimensions 600 x 900 x 100 mm are highly effective for thermal insulation in various industrial applications. Their excellent thermal insulation properties, high-temperature resistance, durability, and fire safety make them ideal for use in cement plants, power plants, petrochemical plants, steel plants, and ceramic and glass manufacturing. Proper installation and maintenance are crucial to maximizing their performance and benefits, ensuring enhanced energy efficiency, safety, and operational performance.