Buy good quality low cost Engineered Fire-Resistant Insulated Plywood from Wedge India – Smart Substitute for Fiber Cement Boards. Wedge India proudly presents its next-generation Engineered Plywood Panel, integrating fire-retardant treatment, PU/PIR insulation, and calibrated high-strength plywood core—a revolutionary lightweight, durable, and thermally efficient alternative to traditional Fiber Cement Boards (FCB) for walls, partitions, and ceilings in modern construction. This panel not only meets structural and fire safety standards, but also delivers faster installation, easier handling, and superior thermal insulation.
Specifications
| Attribute | Specification |
|---|---|
| Panel Thickness | 6 mm to 30 mm |
| Standard Size | 2440 x 1220 mm (8’ x 4’) |
| Material | Calibrated MgO Plywood Composite |
| Thermal Conductivity | 0.022–0.032 W/m·K |
| Fire Resistance | 120 Minutes Fire Resistance with 12 mm thickness |
| Water Resistance | Very High (Boiling Waterproof Core) |
| Density | 950–1050 kg/m³ (Much lighter than FCB ~1300 kg/m³) |
| Nail/Screw Holding | Excellent (better than FCB) |
| Surface Options | Raw, Laminated, Film-faced, HPL, White PVC-coated |
🏗️ Key Benefits Over Fiber Cement Boards
| Feature | Wedge Insulated Plywood | Fiber Cement Board |
|---|---|---|
| Weight (kg/m²) | ~8–15 | ~18–24 |
| Thermal Insulation | ✅ Built-in | ❌ Requires external layer |
| Fire Resistance | ✅ 120 Minutes | ❌ Not Available |
| Screw/Nail Hold | ✅ Strong & Reliable | ❌ Brittle & cracks easily |
| Moisture Resistance | ✅ Very High with Perlite MgO Core + Insulation | ❌ (absorbs over time) |
| Cutting & Handling | ✅ Easy with wood tools | ❌ Requires diamond blades |
| Installation Time | ⏱️ Fast, no curing | ⏱️ Slow, needs skilled labor |
| Surface Finish | ✅ Pre-finished options | ❌ Raw or painted |
🛠️ Applications
🏥 Prefab Hospitals & Modular Health Units
🏫 Smart Classrooms, Anganwadi, Disaster Relief Cabins
🧫 Clean Rooms, Diagnostic Labs, Pharma Panels
🚽 Mobile Toilets & Public Sanitation Units
🏗️ Low-rise Prefab Structures – walls, ceilings, partitions
❄️ Cold Chain Walling & Temperature-Controlled Rooms
Engineered plywood is a type of high-performance plywood made using advanced manufacturing techniques to ensure uniform thickness, enhanced strength, dimensional stability, and superior bonding. Unlike standard plywood, which may have inconsistencies like voids or warping, engineered plywood is calibrated, void-free, and made with selected hardwood or composite cores under precision-controlled conditions.
Engineered Fire-Resistant Insulated Plywood
Plywood is a versatile and widely used material in construction and furniture making due to its strength, durability, and cost-effectiveness.
1. Softwood Plywood
Made from softwood species like pine, fir, spruce, or cedar.
Uses: Commonly used in construction for roofing, wall sheathing, flooring, and subflooring.
Characteristics: Strong and durable, but typically less smooth and less aesthetically pleasing than hardwood plywood.
2. Hardwood Plywood
Made from hardwood species like oak, birch, maple, cherry, or mahogany.
Uses: Often used in furniture making, cabinetry, paneling, and high-end joinery.
Characteristics: Denser, stronger, and has a finer, more attractive grain. Provides a high-quality finish for visible applications.
3. Marine Plywood
Made from durable wood species with waterproof glue.
Uses: Ideal for use in areas exposed to moisture or humidity, such as boat building, docks, and outdoor furniture.
Characteristics: Resistant to water, rot, and fungal attacks. Has no core gaps, making it stronger and more durable in wet conditions.
4. Flexible Plywood (Bendy Ply)
Made with a thin core and lightweight veneers that allow it to bend easily.
Uses: Used for creating curved shapes in furniture, cabinetry, and decorative architectural elements.
Characteristics: Easily bends into desired shapes without cracking, perfect for complex designs.
5. Structural Plywood
Typically made from a mix of softwood and hardwood species.
Uses: Used for load-bearing applications like beams, flooring, and wall bracing in construction.
Characteristics: Strong and designed to withstand heavy loads and structural stress.
6. Decorative Plywood (Veneer Plywood)
Has a high-quality veneer surface of fine wood, such as walnut, teak, or maple, over a core of less expensive wood.
Uses: Commonly used in furniture, cabinetry, and interior decoration where appearance is important.
Characteristics: Offers a premium look and finish, often polished or stained to highlight the natural wood grain.
7. Film-Faced Plywood
A layer of film coating is applied to its surface, typically made from phenolic or melamine resin.
Uses: Used in construction, especially for concrete formwork and shuttering, due to its smooth, water-resistant surface.
Characteristics: Durable, reusable, and provides a smooth finish to concrete surfaces.
8. Fire-Retardant Plywood
Treated with fire-retardant chemicals to reduce flammability.
Uses: Used in areas where fire resistance is required, such as ceilings, walls, and partitions in commercial buildings.
Characteristics: Slows down the spread of flames and reduces smoke production.
