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Get energy efficient insulated 5000 MT Potato Cold Storage within ₹5 to ₹8 crore low cost made of PEB & PUF / PIR Panels affordable, durable, flexible payment and delivery term from Wedge India. The 5000 MT (Metric Ton) Potatoes Cold Storage is a facility designed to store up to 5000 metric tons of potatoes under controlled temperature and humidity conditions to preserve their quality for a longer period.

 

High-Tech Cold Storage Specifications – 5000 MT Capacity (Potatoes)

1. Civil & Structural

- Total Built-Up Area: ~35,000 – 45,000 sq. ft.

- Structure Type: RCC framed + steel roofing (or full PEB with insulated cladding)

- Insulation Panels: 100–150 mm thick PUF/PIR panels (0.4–0.5 W/m²K)

- Flooring:

  • Vapor barrier + PCC + insulation + reinforced concrete

  • Floor load: 3–5 MT/m²

- Roof Insulation: Double-layer PUF + waterproofing membrane

2. Refrigeration System

- Refrigerant: Ammonia (NH₃) or Freon (R404A/R407C) – environment-safe

- Cooling Capacity: ~250–300 TR (based on ambient & storage conditions)

- Compressors: Semi-hermetic/screw compressors with VFD (Variable Frequency Drive)

- Evaporators: EC fan-based ceiling-hung units

- Condensers: Evaporative or air-cooled

- Automation: Fully automated with PLC/SCADA-based temperature control

3. Automation & Control Systems

- Control Panel: PLC/SCADA integrated

- Remote Monitoring: Cloud/IOT-based system with app/web dashboard

- Alarm Systems: SMS/Email alerts for temperature/humidity/power failure

- Smart Sensors: Real-time sensors for temperature, humidity, gas levels

4. Electrical & Power Backup

- Connected Load: ~300–400 kW (may vary)

- DG Backup: 250–320 kVA genset

- UPS/AVR: For PLC & control systems

- Solar Plant (optional): 75–100 kW rooftop grid-tie system

- LED Lighting: Motion sensor & energy-saving

5. Temperature & Humidity Control

- Storage Temp.: 2°C to 4°C (ideal for potatoes)

- Humidity: 90–95% RH maintained

- Air Circulation: Uniform airflow with low turbulence

- CO₂ Management (optional): CO₂ scrubber for long-term potato preservation

6. Storage Layout

- Storage Type: Bulk or palletized stacking

- Stack Height: 16 to 20 ft

- Chamber Design: 2 to 4 chambers with load-unload zoning

- Handling Equipment: Forklifts/pallet trucks (if palletized)

- Ventilation Shafts: For gas release and fresh air intake

7. Safety, Fire & Miscellaneous

- Fire Safety: Smoke detectors, fire extinguishers, fire hydrants

- Surveillance: 24x7 CCTV with remote access

- Pest & Rodent Control: Integrated pest management system

- Security System: RFID/card access and visitor control

- Drainage System: Hygienic SS drainage for condensate water

 

Compliance & Certifications

FSSAI, MIDH/NHB norms, ISO 22000 (optional)

Green Building or GRIHA-compliant (optional)

Subsidy-ready technical design documentation

 

General Cold Storage Construction Price in India | Cost Estimate (2025)

ComponentEstimated Cost (INR)
Civil Construction (building, insulation, flooring)₹3.5 – ₹5 crore
Refrigeration Plant & Equipment (compressors, condensers, ammonia system, etc.)₹1.5 – ₹2.5 crore
Electrical Works (panels, wiring, transformers, DG sets, etc.)₹50 lakh – ₹1 crore
Miscellaneous (safety systems, automation, racks, interiors, etc.)₹30 – ₹70 lakh
Total Estimated Cost₹5 – ₹8 crore

 

High-Tech 5000 MT Potato Cold Storage Cost Estimate

For a high-tech 5000 MT potato cold storage facility, the construction cost is notably higher due to advanced technologies, better energy efficiency, and automation systems.

Features of High-Tech Setup:

- Smart control system for temperature & humidity

- Data logging & real-time alerts via mobile/web

- Energy optimization with solar + VFD

- Modified atmosphere system (optional)

- CO₂/N₂ gas control for longer shelf life (if multi-commodity)

- Remote diagnostics & maintenance alerts

 

High-Tech Cold Storage Cost (Excluding Land):  ₹13 crore to ₹18 crore

ComponentEstimated Cost (INR)
Land (1 to 1.5 acres – optional)₹1 crore – ₹3 crore (depends on location)
Civil Construction (premium structure with RCC frame + PUF panel rooms)₹5 crore – ₹6 crore
High-Efficiency Refrigeration System (Ammonia-based or modern Freon with VFD & automation)₹3 crore – ₹4 crore
Advanced Insulation (High-density PUF or PIR panels)₹1.5 crore – ₹2 crore
Automated Control & Monitoring System (IoT, remote access, cloud, PLC systems)₹50 lakh – ₹1 crore
Energy-Efficient Equipment (VFD compressors, EC fans, LED lighting, etc.)₹50 lakh – ₹1 crore
Solar Power Plant (Optional, 50–100 kW)₹40 lakh – ₹75 lakh
Fire Safety, Backup DG Set, Electrical Systems₹75 lakh – ₹1 crore
Material Handling Automation (palletization, forklifts, conveyors, etc.)₹75 lakh – ₹1.5 crore
Consulting, Design, Licensing, Contingency₹50 lakh – ₹1 crore

 

5000 MT Potato Cold Storage low Cost ₹5 – ₹8 crore

Quantity
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