Get energy efficient insulated 5000 MT Potato Cold Storage within ₹5 to ₹8 crore low cost made of PEB & PUF / PIR Panels affordable, durable, flexible payment and delivery term from Wedge India. The 5000 MT (Metric Ton) Potatoes Cold Storage is a facility designed to store up to 5000 metric tons of potatoes under controlled temperature and humidity conditions to preserve their quality for a longer period.
High-Tech Cold Storage Specifications – 5000 MT Capacity (Potatoes)
1. Civil & Structural
- Total Built-Up Area: ~35,000 – 45,000 sq. ft.
- Structure Type: RCC framed + steel roofing (or full PEB with insulated cladding)
- Insulation Panels: 100–150 mm thick PUF/PIR panels (0.4–0.5 W/m²K)
- Flooring:
Vapor barrier + PCC + insulation + reinforced concrete
Floor load: 3–5 MT/m²
- Roof Insulation: Double-layer PUF + waterproofing membrane
2. Refrigeration System
- Refrigerant: Ammonia (NH₃) or Freon (R404A/R407C) – environment-safe
- Cooling Capacity: ~250–300 TR (based on ambient & storage conditions)
- Compressors: Semi-hermetic/screw compressors with VFD (Variable Frequency Drive)
- Evaporators: EC fan-based ceiling-hung units
- Condensers: Evaporative or air-cooled
- Automation: Fully automated with PLC/SCADA-based temperature control
3. Automation & Control Systems
- Control Panel: PLC/SCADA integrated
- Remote Monitoring: Cloud/IOT-based system with app/web dashboard
- Alarm Systems: SMS/Email alerts for temperature/humidity/power failure
- Smart Sensors: Real-time sensors for temperature, humidity, gas levels
4. Electrical & Power Backup
- Connected Load: ~300–400 kW (may vary)
- DG Backup: 250–320 kVA genset
- UPS/AVR: For PLC & control systems
- Solar Plant (optional): 75–100 kW rooftop grid-tie system
- LED Lighting: Motion sensor & energy-saving
5. Temperature & Humidity Control
- Storage Temp.: 2°C to 4°C (ideal for potatoes)
- Humidity: 90–95% RH maintained
- Air Circulation: Uniform airflow with low turbulence
- CO₂ Management (optional): CO₂ scrubber for long-term potato preservation
6. Storage Layout
- Storage Type: Bulk or palletized stacking
- Stack Height: 16 to 20 ft
- Chamber Design: 2 to 4 chambers with load-unload zoning
- Handling Equipment: Forklifts/pallet trucks (if palletized)
- Ventilation Shafts: For gas release and fresh air intake
7. Safety, Fire & Miscellaneous
- Fire Safety: Smoke detectors, fire extinguishers, fire hydrants
- Surveillance: 24x7 CCTV with remote access
- Pest & Rodent Control: Integrated pest management system
- Security System: RFID/card access and visitor control
- Drainage System: Hygienic SS drainage for condensate water
Compliance & Certifications
FSSAI, MIDH/NHB norms, ISO 22000 (optional)
Green Building or GRIHA-compliant (optional)
Subsidy-ready technical design documentation
General Cold Storage Construction Price in India | Cost Estimate (2025)
Component | Estimated Cost (INR) |
---|---|
Civil Construction (building, insulation, flooring) | ₹3.5 – ₹5 crore |
Refrigeration Plant & Equipment (compressors, condensers, ammonia system, etc.) | ₹1.5 – ₹2.5 crore |
Electrical Works (panels, wiring, transformers, DG sets, etc.) | ₹50 lakh – ₹1 crore |
Miscellaneous (safety systems, automation, racks, interiors, etc.) | ₹30 – ₹70 lakh |
Total Estimated Cost | ₹5 – ₹8 crore |
High-Tech 5000 MT Potato Cold Storage Cost Estimate
For a high-tech 5000 MT potato cold storage facility, the construction cost is notably higher due to advanced technologies, better energy efficiency, and automation systems.
Features of High-Tech Setup:
- Smart control system for temperature & humidity
- Data logging & real-time alerts via mobile/web
- Energy optimization with solar + VFD
- Modified atmosphere system (optional)
- CO₂/N₂ gas control for longer shelf life (if multi-commodity)
- Remote diagnostics & maintenance alerts
High-Tech Cold Storage Cost (Excluding Land): ₹13 crore to ₹18 crore
Component | Estimated Cost (INR) |
---|---|
Land (1 to 1.5 acres – optional) | ₹1 crore – ₹3 crore (depends on location) |
Civil Construction (premium structure with RCC frame + PUF panel rooms) | ₹5 crore – ₹6 crore |
High-Efficiency Refrigeration System (Ammonia-based or modern Freon with VFD & automation) | ₹3 crore – ₹4 crore |
Advanced Insulation (High-density PUF or PIR panels) | ₹1.5 crore – ₹2 crore |
Automated Control & Monitoring System (IoT, remote access, cloud, PLC systems) | ₹50 lakh – ₹1 crore |
Energy-Efficient Equipment (VFD compressors, EC fans, LED lighting, etc.) | ₹50 lakh – ₹1 crore |
Solar Power Plant (Optional, 50–100 kW) | ₹40 lakh – ₹75 lakh |
Fire Safety, Backup DG Set, Electrical Systems | ₹75 lakh – ₹1 crore |
Material Handling Automation (palletization, forklifts, conveyors, etc.) | ₹75 lakh – ₹1.5 crore |
Consulting, Design, Licensing, Contingency | ₹50 lakh – ₹1 crore |
5000 MT Potato Cold Storage low Cost ₹5 – ₹8 crore
To get the best price for manufacturing projects on an EPC (Engineering, Procurement, and Construction) basis, you need to focus on several key strategies that can help optimize costs while ensuring quality and timely delivery.
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