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Buy Wedge INTUF20 best quality smoke free fire resistant Intumescent fire seal strips for Railways applications meeting BS EN 45545-2:2013+A1:2015 fire safety standards. Intumescent fire seal strips  are a crucial component in ensuring the fire safety of railway vehicles. These strips are designed to expand when exposed to high temperatures, thereby sealing gaps and preventing the spread of fire and smoke. For railway applications, these products must meet stringent fire safety standards, such as BS EN 45545-2:2013+A1:2015.

 

Key Properties of Intumescent Fire Seal Strips

Thermal Expansion:

  • Expand significantly when exposed to heat, sealing gaps around doors, windows, and service penetrations.

Durability:

  • Designed for long-lasting performance under normal operating conditions and during fire exposure.

Adhesion:

  • Strong adhesion to various materials used in railway vehicle construction, ensuring a secure seal.

Flexibility:

  • Able to accommodate the vibrations and movements typical in railway operations.

Compliance:

  • Meet or exceed the requirements of BS EN 45545-2:2013+A1:2015 for fire safety.

 

Standards and Test Methods

BS EN 45545-2:2013+A1:2015 outlines the requirements for the fire behavior of materials and components used in railway vehicles. The relevant test methods for intumescent fire seal strips include:

T10.01:

  • Objective: Determine the reaction to fire of materials.
  • Procedure: Evaluate the material’s ability to resist ignition and limit flame spread under controlled conditions.

T10.02:

  • Objective: Assess the material’s contribution to fire growth.
  • Procedure: Measure the heat release rate and smoke production when the material is exposed to a flame.

T10.04:

  • Objective: Evaluate the material’s resistance to radiant heat.
  • Procedure: Assess how the material behaves when subjected to a radiant heat source, focusing on the ability to prevent fire penetration.

 

Applications in Railway Vehicles

Door Seals:

  • Intumescent strips around doors to prevent fire and smoke from entering passenger compartments.

Partition Seals:

  • Seals in partitions between different compartments to restrict fire and smoke spread within the vehicle.

Service Penetrations:

  • Seals around pipes, cables, and ducts passing through fire-rated partitions.

Window Seals:

  • Seals around windows to maintain integrity during a fire.

Intumescent fire seal strips for control panels

  • Control panels in railway vehicles require special attention to fire safety due to the concentration of electrical components and the potential for fire hazards.

 

Intumescent fire seal strips are essential for maintaining the fire safety of railway vehicles. They provide critical protection by sealing gaps and preventing the spread of fire and smoke. By using high-quality, compliant products and following proper installation and maintenance practices, railway operators can ensure effective fire protection and meet stringent safety standards.

Intumescent Fire Seal Strips for Railway Applications

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FAQs about Wedge India
  1. What industries does Wedge India serve with its insulation products?
    Wedge India caters to industries including construction, oil & gas, cold chain logistics, fire protection, cryogenics, EV battery manufacturing, steel and foundry, HVAC, and prefabricated structures.

  2. What makes WedGel Aerogel insulation different from traditional insulation materials?
    WedGel Aerogel offers 2–4 times better thermal performance than fiberglass or mineral wool, is hydrophobic, fire-resistant, and allows for thinner insulation profiles—ideal where space and efficiency are critical.

  3. Do your insulation products comply with international standards?
    Yes. Wedge products comply with ASTM, ISO, GB/T, EN, and ROHS standards. They meet fire safety classifications like ASTM E84, ISO 1182, and GB/T 8642-2012.

  4. Can Wedge insulation materials be used for both high-temperature and cryogenic applications?
    Absolutely. Our range covers temperatures from -200°C to +1750°C, making them suitable for both cryogenic cold chain and extreme heat environments.

  5. What is the typical lifespan of Wedge insulation materials?
    With proper installation, Wedge insulation systems can last over 20 years, retaining thermal performance, moisture resistance, and structural integrity with minimal maintenance.

  6. How does Wedge India help reduce Corrosion Under Insulation (CUI)?
    Our Perlite insulation products contain an in-built rust inhibitor that neutralizes chlorides upon moisture contact, preventing CUI in pipelines and equipment.

Wedge India Customers Testimonials
Customer Testimonials

Vertex Piping Engineers Pvt Ltd – Bangalore, India

"Wedge India's insulation solutions helped us achieve a 25% reduction in energy loss for our piping systems. The quality, delivery speed, and after-sales support have been exceptional. We now recommend Wedge to all our industrial partners."
— Mr. Shankar, Procurement Head

GARWARE TECHNICAL FIBRES LTD – Pune, India

"Our project deadlines were tight, but Wedge India delivered customized insulation boards on time without compromising quality. Their team’s technical guidance ensured smooth installation and long-term performance."
— S. Nikam, Senior Engineer

EASTERN INDIA ENTERPRISES – Kolkata, India

"We’ve been sourcing from Wedge India for over three years. Their calcium silicate boards have unmatched durability and fire resistance, making them our go-to supplier for industrial construction projects."
— Mr. Santra, Managing Director

NAVJIVAN MINERALS & MINES PVT. LTD Coimbatore, India - Thanks to Wedge India's innovative solutions, we achieved substantial energy savings and enhanced equipment safety.

Srushti Panels, Bangalore, India, - We value Wedge India as a trusted partner for our insulation needs. Their timely delivery and competitive pricing set them apart.

TPC Packaging Private limited Ahmedabad, India, Mr Mehta - We have relied on Wedge India for years and they continue to deliver superior quality products and excellent service.

Defense Research And Development Orgn. Mysore, India, Mr Chari - We value Wedge India as a trusted partner for our insulation needs. Their timely delivery and competitive pricing set them apart.

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