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Low price 2 Hour 120 minutes Fire Rated Ceiling protection System Board Tiles assemblies ul fire code clearance access panel assembly. 

 

Wedge 2 Hour 120 minutes Fire Rated Ceilings Specification

Wedge Suspended Ceiling Membrane – 120 minutes or 2 Hour

The minimum specification for the Wedge Fire Board suspended ceiling membrane system is as follows:

 

Steel frame

• Cross channels, 50mm web x 38mm flanges x 0.7mm thick, at maximum 1200mm centres. At each channel junction the flanges of the cross channel are removed or cut and folded flat and the web of the cross channel fastened to the web of the main channel with minimum two M3.5 steel self- tapping screws.

• Perimeter angles, 48mm x 23mm x 0.7mm thick. The 23mm leg of the angles is bedded on stone wool or intumescent sealant and fastened to the surrounding construction with M6 all-steel anchor bolts (or equivalent to suit the type of surrounding construction) at 400mm nominal centres.

• At each main/cross channel junction the frame is supported by a vertical steel channel, 50mm web x 38mm flanges x 0.7mm thick. The support is fastened to the main channel with minimum two M3.5 steel self-tapping screws. At the top each support is fastened to either the steel beams, with minimum two M3.5 steel self-tapping screws, or the concrete floor, with a M6 all-steel anchor bolt.

 

Wedge Fire Boards

Wedge Fire Board of nominal thickness 9mm or 12mm is fitted to the underside of the steel framework.

• Boards are screwed to the main and cross channels and to the perimeter angles with M3.5 steel self-tapping screws at 200mm nominal centres. All screws are positioned nominal 12mm from board edges and 40mm from board corners. All board joints coincide with the channels.

• Boards are butt jointed.

 

Wedge Stone wool
• Stone wool is fitted over the boards and steel frame of the ceiling. The

minimum specification for the stone wool is Roxul AFS 400, 90mm thick x

80kg/m3 density (7.2kg/m2).
• The wool is fitted in one or two layers.
• Alternative thicknesses and densities of stone wool insulation may be fitted

provided that the weight per square metre is at least that specified and that the percentage of binder content by weight does not exceed that of the insulation fitted in the tested constructions.

• Main channels, 50mm web x 38mm flanges x 0.7mm thick at 600mm maximum centres.

Support hangers or structural members must be provided at maximum 4.4m.

 

1 Hour 60 minutes FP-900/FirePro Fire Rated Ceilings Specification

The minimum specification for the Wedge Fire Board suspended ceiling membrane system is as follows:

 

Steel frame

Main channels, 50mm web x 38mm flanges x 0.5mm thick at 600mm maximum centres.  Cross channels, 50mm web x 38mm flanges x 0.5mm thick, at maximum 1200mm centres. At each channel junction the flanges of the cross channel are removed or cut and folded flat and the web of the cross channel fastened to the web of the main channel with minimum two M3.5 steel self- tapping screws.

• Perimeter angles, 48mm x 23mm x 0.5mm thick. The 23mm leg of the angles is bedded on stone wool or intumescent sealant and fastened to the surrounding construction with M6 all-steel anchor bolts (or equivalent to suit the type of surrounding construction) at 400mm nominal centres.

• At each main/cross channel junction the frame is supported by a vertical steel channel, 50mm web x 38mm flanges x 0.5mm thick. The support is fastened to the main channel with minimum two M3.5 steel self-tapping screws. At the top each support is fastened to either the steel beams, with minimum two M3.5 steel self-tapping screws, or the concrete floor, with a M6 all-steel anchor bolt.

 

Wedge Fire Board

Wedge Fire Board FP-900/FirePro of nominal thickness 9mm or 12mm is fitted to the underside of the steel framework.

• Boards are screwed to the main and cross channels and to the perimeter angles with M3.5 steel self-tapping screws at 200mm nominal centres. All screws are positioned nominal 12mm from board edges and 40mm from board corners. All board joints coincide with the channels.

• Boards are butt jointed.

 

Stone wool
• Stone wool is fitted over the boards and steel frame of the ceiling. The

minimum specification for the stone wool is Roxul AFS 100, 50mm thick x

40kg/m3 density (2kg/m2 ).
• The wool is fitted in one or two layers.
• Alternative thicknesses and densities of stone wool insulation may be fitted

provided that the weight per square metre is at least that specified and that the percentage of binder content by weight does not exceed that of the insulation fitted in the tested constructions.

Support hangers or structural members must be provided at maximum 4.4m.

1 hr 2 Hour Fire Rated Ceiling System Board Tiles

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  • Wedge Fire Resistant Building Systems

    List of common fire-resistant systems used in buildings:

    Fire-Resistant Walls and Partitions:
        •    Fire-rated gypsum board (drywall)
        •    Concrete or masonry walls
        •    Fire-rated wall assemblies with insulation (mineral wool, fiberglass)

    Fire-Resistant Floors and Ceilings:
        •    Concrete slabs
        •    Fire-rated suspended ceilings
        •    Fire-rated flooring systems (steel or timber with fire-resistant coatings)

    Fire-Resistant Doors and Windows:
        •    Fire-rated doors (steel, wood, or composite materials)
        •    Fire-rated glass and window assemblies
        •    Fire shutters

    Fire-Resistant Roof Systems:
        •    Non-combustible roofing materials (metal, concrete tiles)
        •    Fire-rated roof assemblies

    Fireproofing Structural Elements:
        •    Spray-applied fire-resistant materials (SFRM) on steel beams and columns
        •    Intumescent coatings on steel structures
        •    Fireproof concrete encasements

    Fire-Resistant Cladding and Facades:
        •    Non-combustible exterior cladding (fiber cement, metal panels)
        •    Fire-resistant insulation (rock wool, foam glass)

    Passive Fire Protection Systems:
        •    Fire stops and fire barriers in penetrations and joints
        •    Fire dampers in HVAC systems
        •    Fire-resistant coatings and sealants

    Smoke Control and Ventilation:
        •    Smoke curtains
        •    Smoke vents and extraction systems
        •    Pressurized stairwells and escape routes

  • Get Price

     Click here to send enquiry and get best price for your location.

Wedge India

Wedge Industries Limited: 5th Floor, Wing A, Statesman House, 148 Barakhamba Road, Connaught Place New Delhi, New Delhi 110001 India.

Wedge Insulation: 615 - 617, 6th Floor Galleria Tower,

DLF Phase 4, Gurgaon - 122002, Haryana India

Wedge Group (Asia Pacific): 306, 3rd Floor Duru House Juhu Tara Road, Next to JW Marriot, Juhu, Mumbai - 400049, India​

Wedge Engineering & Consulting: Gomtinagar Extension, Sector 4, Gomti Nagar, Lucknow, Uttar Pradesh 226010

Wedge Group

China: Pearl River Tower No. 15, West Zhujiang Road 

Tianhe District, Guangzhou - 510623 China

Email: china@ wedgegl.com

London, UK: Shelton Street, Covent Garden London,

Greater London WC2H 9JQ, UK

Email: contact@ wedgegl.com

FAQs about Wedge India
  1. What industries does Wedge India serve with its insulation products?
    Wedge India caters to industries including construction, oil & gas, cold chain logistics, fire protection, cryogenics, EV battery manufacturing, steel and foundry, HVAC, and prefabricated structures.

  2. What makes WedGel Aerogel insulation different from traditional insulation materials?
    WedGel Aerogel offers 2–4 times better thermal performance than fiberglass or mineral wool, is hydrophobic, fire-resistant, and allows for thinner insulation profiles—ideal where space and efficiency are critical.

  3. Do your insulation products comply with international standards?
    Yes. Wedge products comply with ASTM, ISO, GB/T, EN, and ROHS standards. They meet fire safety classifications like ASTM E84, ISO 1182, and GB/T 8642-2012.

  4. Can Wedge insulation materials be used for both high-temperature and cryogenic applications?
    Absolutely. Our range covers temperatures from -200°C to +1750°C, making them suitable for both cryogenic cold chain and extreme heat environments.

  5. What is the typical lifespan of Wedge insulation materials?
    With proper installation, Wedge insulation systems can last over 20 years, retaining thermal performance, moisture resistance, and structural integrity with minimal maintenance.

  6. How does Wedge India help reduce Corrosion Under Insulation (CUI)?
    Our Perlite insulation products contain an in-built rust inhibitor that neutralizes chlorides upon moisture contact, preventing CUI in pipelines and equipment.

Wedge India Customers Testimonials
Customer Testimonials

Vertex Piping Engineers Pvt Ltd – Bangalore, India

"Wedge India's insulation solutions helped us achieve a 25% reduction in energy loss for our piping systems. The quality, delivery speed, and after-sales support have been exceptional. We now recommend Wedge to all our industrial partners."
— Mr. Shankar, Procurement Head

GARWARE TECHNICAL FIBRES LTD – Pune, India

"Our project deadlines were tight, but Wedge India delivered customized insulation boards on time without compromising quality. Their team’s technical guidance ensured smooth installation and long-term performance."
— S. Nikam, Senior Engineer

EASTERN INDIA ENTERPRISES – Kolkata, India

"We’ve been sourcing from Wedge India for over three years. Their calcium silicate boards have unmatched durability and fire resistance, making them our go-to supplier for industrial construction projects."
— Mr. Santra, Managing Director

NAVJIVAN MINERALS & MINES PVT. LTD Coimbatore, India - Thanks to Wedge India's innovative solutions, we achieved substantial energy savings and enhanced equipment safety.

Srushti Panels, Bangalore, India, - We value Wedge India as a trusted partner for our insulation needs. Their timely delivery and competitive pricing set them apart.

TPC Packaging Private limited Ahmedabad, India, Mr Mehta - We have relied on Wedge India for years and they continue to deliver superior quality products and excellent service.

Defense Research And Development Orgn. Mysore, India, Mr Chari - We value Wedge India as a trusted partner for our insulation needs. Their timely delivery and competitive pricing set them apart.

Group Rep Offices: Sales, Supply, Distributors, Service Locations

Hong Kong: C/O ZJELL LTD Bonham Strand, Sheung Wan, Central Western, Hong Kong - 999077

Guangzhou China: Pearl River Tower No. 15, West Zhujiang Road, Tianhe District, Guangzhou - 510623 China

London UK: Shelton Street, Covent Garden London, Greater London - WC2H 9JQ, UK

New Delhi, India: 615, Floor 6 Galleria Tower, DLF Galleria Road, DLF Phase 4, Gurugram, Haryana - 122002, New Delhi Region, India

AHMEDABAD: Earth Arise, Sarkhej - Gandhinagar Highway, Makarba, Ahmedabad, Gujarat 380015, India

BANGALORE: Raheja Towers, 26-27, Mahatma Gandhi Rd, Bengaluru, Karnataka 560001, India

CHANDIGARH Zirakpur: The Summit Building, SCO - 203, 204 & 205, Chandigarh-Ambala Highway, India

KOLKATA, RDB Boulevard: Salt Lake Bypass, BP Block, Sector V, Bidhannagar, Kolkata, West Bengal 700091, India

CHENNAI: Amarasi Towers, 455, Anna Salai, Teynampet, Chennai, Tamil Nadu 600018, India

Noida: Assotech Business Cresterra, Upper Ground floor, Tower 2. Plot No 22,Sector 135, Noida, India

Jaipur: Jaipur Centre, Tonk Road & B2, Bypass Junction SectorB-4, Near Airport, India

Pune: Tech Centre, Plot No. 30, Phase 1, Rajiv Gandhi Infotech Park, MIDC, Hinjewadi, India

Lagos: The Waterside, off Admiralty Way, Lekki Phase 1, Lagos, Nigeria

Casablanca: 11, Lotissement Attaoufik, Sidi Maarouf, Casablanca, Morocco

Algiers: Rue Rabah Bourbia, El Biar, Algiers, 16000, Algeria

Hai Chau: Indochina Riverside Office Tower, 74 Bach Dang Street, Hai Chau District, Da Nang, Vietnam

India Locations: Delhi | Mumbai | Gurugram | Lucknow | Ahmedabad | Bangalore | Chennai | Kolkata 

Global Locations: Singapore | Manchester | Dubai | Beijing | Bangkok |  Kuala Lumpur | Hong Kong | Dhaka | Nairobi | Port Louis | Durban 

 Developed and Managed by  ZJELL  

©2024 by Wedge India

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