top of page
vacuum insulated panel

Vacuum insulated vip panel, Insulation Panels | WedgeVac

Low Cost | Lowest Thickness | Highest Insulation

WedgeVac vacuum insulated panel (VIP) is a form of thermal insulation consisting of a gas-tight enclosure surrounding a rigid core, from which the air has been evacuated. It is used in building construction, refrigeration units, and insulated shipping containers to provide better insulation performance than conventional insulation materials. Vacuum insulated panel VIP insulation panels good quality low price cold box food storage vaccine transport freezer building at Wedge India.

​

Buy good quality Vacuum Insulation Panel, Board, Cold Box, Vaccine Transport, Refrigerator, freezer, building, at low price Wedge India. Buy low cost Vacuum Insulation Panels, Pipe Sections, and Boards for manufacturing Vacuum Flask, Cool Devices, Refrigerators and freezers, Zero Energy Building Insulation, Cold Storage, Logistics & Transport of Frozen Food, Vegetables, Zero Energy Doors Insulation, Cold Rooms, Organ transport devices at Wedge India.

​

VIBs (Vacuum Insulation Panels / Boards) are very high insulation boards manufactured with high quality microporous core encapsulated and vacuum sealed in impermeable high gas barrier film under vacuum. The core material is fire resistant fire class A1 noncombustible Fumed Silica board and an opacifier to block the infrared radiation. These boards are available in ready to use sizes only.

​

A vacuum, or the absence of air, has no thermal conductivity. Only radiation can pass through a vacuum. These boards give outstanding thermal conductivity for the thinnest possible solution and are considered the next generation of insulation products.

​

Benefits of WedgeVac Vacuum Insulated Panels

• Vacuum Flask, Cool Devices, Refrigerators and freezers

• Temperature controlled packaging or Thermal packaging (Medicine transport boxes, etc.)

• Appliance (Water boiler, etc.)

• Automotive (train, ship, airplanes, etc.)

• Building Insulation: Facades, Walls, Floor & Roof, Doors,

Windows Insulation, Cold storages, and cold rooms.

 

Features, Advantages, Benefits

• Highest insulation material thermal conductivity < 0.005 W/mK.

• Lowest heat loss and highest barrier to heat penetration into cold environment.

• Lowest insulation thickness achieved resulting in increasing and saving space.

• High R-value (4.8 m2K/W per 20mm)

• Lightweight & thinnest insulation available

• Environmentally safe, contains no respirable fibres

• Very high service life upto 60 years.

Technical Specifications of WedgeVac Vacuum Insulation Panels

Vacuum insulated panels Technical Specification
VIP Vacuum Insulation Panel 4.JPG

What is Vacuum Insulation?

Vacuum is absence of air and has zero thermal conductivity. Only radiation can pass through a vacuum. Vacuum Insulation Board gives outstanding thermal insulation for the thinnest possible solution and are considered the next generation of insulation products.  A vacuum insulated panel (VIP) is a form of thermal insulation consisting of a gas-tight enclosure surrounding a rigid core, from which the air has been evacuated. It is used in building construction, refrigeration units, and insulated shipping containers to provide better insulation performance than conventional insulation materials. 

 

It has best features in term of insulation performance:

Highest Thermal Efficiency
  • VIPs provide an insulating performance that has a significant improvement over other commonly available insulation materials. Because they rely on the insulation property of a vacuum they can easily achieve low U-values with minimum thickness.

  • Ideal for upgrading insulation during refurbishment. When upgrading thermal performance in an existing building it can often be hard to fit more insulation without adding to construction thickness, which might reduce the amount of daylight into the building or extending the eaves but with VIPs this can be overcome due to the thin nature of the insulation.

  • Reliable long term performance over life time of building.

  • Fits in tight spaces for new builds. VIPs are the perfect solution in areas where lack of construction space or thickness is an issue, for example better insulation can be achieved on a floor without the need to raise skirting boards or radiators and without changing the floor level; excavating the floor or adding in a step at a doorway when adding in a new extension or balcony.

  • Sleek design. Having to incorporate large amounts of space for insulation can often compromise the look and feel of a building, but with VIPs, the same levels of insulation can be achieved which much thinner insulation. Difficult areas, such as dormer windows or balconies which may have gone uninsulated because of lack of space available, can be insulated without having to alter the design of the building.

​

Manufactured with High Quality Components
  • Membrane walls, used to prevent air from entering the panel.

  • A panel of a rigid, highly-porous material, such as fumed silica, aerogel, perlite, or glass fiber, to support the membrane walls against atmospheric pressure once the air is evacuated.

  • Chemicals (known as getters) to collect gases leaked through the membrane or off gassed from the membrane materials. These are added to VIPs with glass-fiber or foam cores, because cores with bigger pore size require a higher vacuum (less than about 1 mbar) during the planned service life.

​

6 to 10 Times Lower Thickness Required

The thermal resistance of VIPs per unit thickness compares very favourably to conventional insulation. For instance, standard mineral wool has a thermal conductivity of 0.044 W/(m·K),[6] and rigid polyurethane foam panels about 0.024 W/(m·K). This means that VIPs have about one-fifth the thermal conductivity of conventional insulation, and therefore about five times the thermal resistance (R-value) per unit thickness. Based on a typical k-value of 0.007 W/(m·K), the R-value of a typical 25-millimetre-thick (1 in) VIP would be 3.5 m2·K/W (20 h·ft2·°F/BTU). To provide the same R-value, 154 millimetres (6 in) of rockwool or 84 millimetres (3 in) of rigid polyurethane foam panel would be required.

​

Limitations with Vacuum Insulation Panels

VIP products cannot be cut to fit as with conventional insulation, as this would destroy the vacuum, and VIPs in non-standard sizes must be made to order, which also increases the cost. So far this high cost has generally kept VIPs out of traditional housing situations, However, their very low thermal conductivity makes them useful in situations where either strict insulation requirements or space constraints make traditional insulation impractical. VIP performance is also temperature dependent with increasing temperature, conductive and radiative transfer increase. These panels cannot operate much above 100 °C (212 °F) due to the adhesive used to seal the thin envelope. 

vacuum insulation panels
Vacuum Insulation Panel
R value of vacuum insulated panels

R-value represents thermal resistance. We offer vacuum insulated panel with High R-value (4.8 m2K/W per 20mm). Based on a typical thermal conductivity value of 0.007 W/(m·K), the R-value of a typical 25 mm-thick VIP would be 3.5 m2·K/W (20 h·ft²·°F/BTU).

​

Engineers use measurements such as R-values, U-values, K-values, and C-values to describe insulation performance. All of these measurements quantify performance, but they do so in slightly different ways. When conducting measurements, it’s important to choose the most appropriate metrics for the material, system, or application at hand.

r value of vacuum insulated panels

Fumed Silica Vacuum Insulation Panels | WedgeVac FSKW

Fumed silica vacuum insulation panels (VIPs) are a specific type of vacuum insulation panel that incorporates fumed silica, a high-performance insulating material, to achieve excellent thermal insulation properties. Fumed silica is a fine, amorphous powder made of tiny silicon dioxide particles, and it has remarkable insulating qualities due to its low thermal conductivity and high porosity.

In fumed silica vacuum insulation panels, the core material consists of a highly porous, evacuated (vacuum-sealed) space that contains fumed silica. The vacuum inside the panel greatly reduces heat transfer by conduction and convection, while the fumed silica material further inhibits thermal radiation, resulting in superior insulation performance.

Key features and benefits of fumed silica vacuum insulation panels include:

  1. High Thermal Resistance: Fumed silica's low thermal conductivity provides excellent insulation properties, allowing for effective heat retention or rejection.

  2. Thin Profile: VIPs with fumed silica can achieve high levels of insulation with relatively thin panel thickness, making them suitable for applications where space is limited.

  3. Energy Efficiency: These panels can contribute significantly to energy savings by reducing heating and cooling requirements, thus lowering overall energy consumption.

  4. Minimal Heat Loss: VIPs with fumed silica have extremely low heat transfer rates, making them ideal for maintaining stable temperatures in various applications.

  5. Durability: Fumed silica is chemically stable and resistant to moisture, ensuring the insulation performance remains consistent over time.

  6. Versatility: Fumed silica VIPs can be used in a wide range of applications, from building insulation to industrial and commercial uses.

  7. Environmental Benefits: The energy savings achieved with fumed silica VIPs can lead to reduced greenhouse gas emissions and a smaller carbon footprint.

  8. Temperature Stability: These panels are capable of maintaining stable temperature conditions, making them suitable for applications that require precise temperature control.

Fumed silica vacuum insulation panels find applications in various industries, including building construction, refrigeration, cold storage, transportation, appliances, and more. However, it's important to note that while fumed silica VIPs offer exceptional insulation performance, they may also come with higher costs compared to traditional insulation materials. If you're considering using fumed silica vacuum insulation panels for a specific application, I recommend consulting with our Wedge Technical Experts specializing in these panels to get detailed information about their specifications, performance characteristics, and pricing.

umed silica vacuum insulation panels
Vacuum Insulation Panel Price | WedgeVac

The price of vacuum insulation panels (VIPs) can vary widely depending on factors such as size, thickness, vacuum pressure, thermal conductivity, r value, application, application temperature range, and type of core used to manufacture the panels. VIPs are known for their high thermal insulation performance and are often used in applications where space is limited and energy efficiency is crucial. To get the most accurate and up-to-date pricing information, we recommend contacting our team or send a formal price enquiry to our team. However a tentative budget prices in India you can consider as following:

  1. Price of vacuum insulated panel WedgeVac FSKW | INR 680 / SQF for 25 mm

  2. Price of vacuum insulated panel WedgeVac PSV | INR 885 / SQF for 25 mm

  3. Price of vacuum insulated panel WedgeVac STFG | INR 285 / SQF for 25 mm

  4. Price of vacuum insulated panel WedgeVac VQFS | INR 589 / SQF for 25 mm

Note: All these prices are based on EXW Faridabad Factory basis, Haryana India

Applications of VIP WedgeVac Vacuum Insulated Panels

WedgeVac Vacuum Insulated Panels VIP are advanced thermal insulation materials that offer superior performance compared to traditional insulation methods. They are used in a variety of applications where space is limited and high levels of insulation are required. Some common applications of vacuum insulated panels include:

  1. Building and Construction WedgeVac Vacuum Insulated Panels VIP:

    • VIPs are used in walls, roofs, and floors of buildings to provide highly effective thermal insulation while minimizing thickness. This is especially beneficial in energy-efficient and space-constrained designs.

  2. Refrigeration and Cold Storage WedgeVac Vacuum Insulated Panels VIP:

    • VIPs are employed in refrigerators, freezers, and cold storage facilities to reduce heat transfer and maintain lower temperatures with minimal thickness. This helps improve energy efficiency and temperature stability.

  3. Appliances WedgeVac Vacuum Insulated Panels VIP:

    • VIPs can be integrated into appliances such as ovens, microwaves, and water heaters to enhance thermal efficiency and reduce heat loss.

  4. Transportation WedgeVac Vacuum Insulated Panels VIP:

    • VIPs are used in vehicles, including automobiles, trucks, and trains, to provide effective thermal insulation for temperature-sensitive cargo and improve energy efficiency.

  5. Medical and Pharmaceutical Storage WedgeVac Vacuum Insulated Panels VIP:

    • VIPs are utilized in medical equipment and pharmaceutical storage units to maintain specific temperature ranges for storing vaccines, medications, and other temperature-sensitive products.

  6. Aerospace and Spacecraft WedgeVac Vacuum Insulated Panels VIP:

    • VIPs play a crucial role in aerospace applications where thermal insulation is essential to protect equipment and occupants from extreme temperature variations.

  7. Energy Infrastructure WedgeVac Vacuum Insulated Panels VIP:

    • VIPs can be used in energy infrastructure such as pipelines and storage tanks to reduce heat transfer and improve the efficiency of energy transportation and storage systems.

  8. Outdoor Equipment WedgeVac Vacuum Insulated Panels VIP:

    • VIPs are incorporated into camping equipment, outdoor gear, and insulated containers to maintain desired temperatures and enhance the efficiency of heating or cooling systems.

  9. Industrial Processes WedgeVac Vacuum Insulated Panels VIP:

    • VIPs are employed in industrial settings to insulate process equipment, piping, and vessels, reducing energy consumption and minimizing heat loss.

  10. Renewable Energy Systems WedgeVac Vacuum Insulated Panels VIP:

    • VIPs can be integrated into solar panels, wind turbine components, and energy storage systems to improve energy capture and storage efficiency.

  11. Historic Building Preservation WedgeVac Vacuum Insulated Panels VIP:

    • VIPs are used in the renovation of historic buildings where maintaining the original architectural aesthetics is important while enhancing thermal performance.

It's important to note that while VIPs offer significant benefits in terms of thermal insulation, they can be more expensive than traditional insulation materials. The choice of insulation material should take into consideration factors such as the specific application, cost-effectiveness, available space, and long-term energy savings.

where to buy vacuum insulated panels
Where to buy vacuum insulated panels in India?

You can buy vacuum insulated panels in India near your locations in Delhi, Gurgaon, Mumbai, Bangalore, Chennai at low price for various applications. For export we deliver the these panels on Dropshipping basis also if you need small quantities from ready stock. For large quantities the delivery time will be 4 to 6 weeks from the date of purchase order. 

Insulation U R Value Heat Loss Calculator

Right Insulation Materials Selection to get most feasible commercial solution. Achieving right combination of Insualtion materials and thickness is most complex decision to achieve lowest heat loss with minimum insulation thickness at various applications and temperatures. Wedge India helps its client to select right combination of Insulation material for various applications based on R Value heat loss calculator software, u p k calculations to find right insulation thickness, achieve target cold face temperature, and minimise heat losses at very low price. We also make energy audits as per requests from our customers. R value calculator delivers best insulation thickness r30 r38 r19 r49 r21 r60 for home and buildings to save cost at high efficiency.

​

Get Thermal Calculation, Insulation Thickness, Heat Loss

​

Benefits of Heat Loss Calculator

  • Get right Thickness of Insulation.

  • Find right Insulation Materials Selection.

  • Get lowest cost combination of Insulation System.

  • Get better heat loss reduction decision.

  • Clear view of Energy Saving potential and Energy Audits.

  • Low cost and optimum Furnace Design.

  • Best Energy cost reduction possibilities.

Ice Truck
bottom of page